Inductive Component Manufacturing Inc.

USC 1 “Universal Simple Control” Specification

Universal Simplified ControlThe USC-1 offers simplicity in setup, installation, and performance in a cost effective universal voltage regulator control for applications not requiring remote communications capabilities such as line voltage regulators. It offers an economically attractive alternative to continuing the repair of existing analog regulator control, particularly where distribution system changes now present the possibility of loop feeds. With its advanced technology, USC-1 has reverse power flow capabilities as well as .5% metering accuracy over a range of -40°C to +85°C. The USB data port can be used to either program settings into the USC-1 with a pc or to capture up to 12 months of events and metered data onto an 1GB ICMI Flash Drive DATA-PAK in monthly files. The application of this technology is designed to operate over  -40°C to +85°C. The USC-1 Universal Simple Control is a microprocessor-based single-phase tap changer voltage regulator control configured from the front panel using either a menu card and keypad or a laptop computer with set-up software. The USC-1 can be retrofitted onto all popular single-phase step voltage regulators with differences in regulator types (i.e. operation counters, neutral polarity, holding switch) easily addressed with USC 1 hardware and setup program options. The USC-1 has been tested and is certified as being compliant with ANSI-IEEE RFI-SWC C-37.90-1&2 (2002-2004 RF Standards) by the AEP-Dolan Tech Center in Columbus, OH.

Regulation Set Points (Forward/Reverse Flow)

  • Bandcenter (100.0 to 135.0 V)
  • Bandwidth (1.0 to 6.0 V)
  • Time Delay (5 to 180 sec)
  • Line Drop Compensation
  • (R) Resistive (-24.0 to +24.0 V)
  • (X) Reactive (-24.0 to +24.0 V)

Reverse Power Flow – 3 Modes

  • LED Reverse Power Indication ONLY
  • Locked Fwd/Bi-Directional/Neutral Reverse

Regulating Algorithms - CT Rating

  • Sequential - algorithm
  • Max CT Current: 600 milliamps

Voltage Limiting

  • Adjustable HI and LO limits with settable -Auto-Runback

Voltage Reduction

  • Single Step with LED indication lowers the effective set voltage by adjustable percentage

Tap Position-Knowledge Indicator

  • NEUTRAL – indicating LED

Additional Control Features

  • Factory defaults for control parameters
  • 120VAC auxiliary power

Control Fuse Protected

  • Panel fuse (2A)
  • Tap motor fuse (6A)
  • Switchboard polarity external power fuse (6A)

Regulator Data

  • Electronic operation counter - settable

User Interface

  • Menu driven with intuitive, easy to use panel controls. No codes to remember.
  • 2 line x 20 “SUNBRIGHT” LCD with contrast control and backlighting.
  • SET-UP Security lockout
  • USB port for programming settings using pc or for capturing metered data with flash drive DATA-PAK

Universal Compatibility with Voltage Regulators

  • Configurable parameters allow setup with all commonly available regulator transformers:
    • GE ML 32 Step Voltage Regulator
    • Siemens JFR Regulator
    • Howard SVR-1 Regulator
    • Cooper/McGraw Edison VR-32 Regulator, including spring, direct, and quick drive models
  • 50 and 60 Hz. nominal operation
  • Ratio-correcting transformers are not required

Communications

  • Front Panel USB Port - For control programming and MIN/MAX data files

ANSI Class 1 Metering (Direct Sensing)

  • Load voltage (ANSI C-57.15) -40 to + 85C
  • Load current (ANSI C-57.15) -40 to + 85C
  • Accuracy = .5 % excluding CT-VT errors

Event and Metered Data Logging

  • Load Voltage, Load Current, Source Voltage, Load Center Voltage, Power Factor/Phase Angle, Load VA/W/Var Power, Line Frequency, Motor Current, Operations Count
  • Demand Metering of thermal demand values with adjustable intervals
  • Min/Max Metering

USB Flash Drive DATA-PAK is used to capture both events and values for Load Center Voltage, Load Voltage, Load Current, Phase Angle, Frequency, Tap Position, Operations Count, and Motor Current that are logged monthly for 12 months - all are date and time stamped.

Indicator L.E.D. Lights

  • HIGH BAND
  • IN-BAND
  • LOW BAND
  • HIGH LIMIT
  • LOW LIMIT
  • VOLTAGE RED
  • REVERSE PWR
  • ALERT

NEUTRAL: L.E.D. indication when in Neutral Position

Lower Panel Controls -

  • VOLTMETER ONLY: Actual load voltage input – for control meter reading ONLY!
  • EXTERNAL SOURCE: To apply an external 120VAC source to the USC-1 (see Note).
  • DRAG HAND/RESET: For manual resetting of the draghand to current tap position
  • PANEL and MOTOR: Separate replaceable fuses for Control and Motor
  • MOTOR CONTROL Switches:
    • AUTO – For automatic operation of the tap changer control
    • OFF-SETUP – For configuring or calibrating the control
    • MANUAL together with RAISE/LOWER – For manual operation of the tap changer
  • MAIN POWER Switches:
    • INTERNAL/OFF/EXTERNAL* - INTERNAL for normal operation or EXTERNAL for trouble-shooting or OFF to turn off control power
  • SET-UP/OPERATE - SET-UP for programming the control, OPERATE for normal operation
  • USB Flash Drive DATA-PAK (shown above) – Removable data stick to capture both event and metered values

*If external power, polarity is CRUCIAL!

Note: EXTERNAL SOURCE power obtained from DC to AC inverters may not work with this unit.

The USC-1 front panel USB Port can be used to Program Control and input software revisions as features or enhancements are added. The main CPU processing circuit board inside the USC-1 is designed to enable future change-out expansions with more powerful processors and larger program and data spaces. This provides a cost-effective upgrade path, insuring the flexibility of the USC-1 and protecting the original investment. Supplied with each order is a USB Flash Drive and swivel with configuration software and manuals, and USB driver.

USC-1 is COPYRIGHT PROTECTED - a designed and engineered proprietary technology control product of ICMI. The technology may not be duplicated, copied, or reverse-engineered, or used in any form, without first obtaining a third party license issued from ICMI. Furthermore, ICMI reserves the right to modify this design specification in any way it sees fit to meet corporate goals.

USC-1 has a standard 5-year limited warranty